01 / SHOPFLOOR OS INTERACTIVE SIMULATION ISO 22400-2 STANDARD

Plastic Extrusion OEE & Downtime Workflow Demo

Test the 4-step supervisor workflow: (1) Log shift output & downtime, (2) Decompose 6 Big Losses mathematically, (3) Formulate 5-Whys countermeasures, and (4) Dispatch handover notes. Runs locally in your browser with zero login.

📅 Schedule 14-Day Pilot ← All Tools

ANDVORA SHOPFLOOR OS • OEE & DOWNTIME TERMINALSIMULATION MODE

Line: Extruder #04 (Rigid PVC Pipe Ø 110mm) • ISO 22400-2 & TPM Nakajima Taxonomy

Line Preset:

OVERALL EQUIPMENT EFFECTIVENESS

87.3%

Target: 85.0%+2.3 pp

Availability (A)432m / 480m

89.9%Stop: 48.5m

Performance (P)-8m Drag

98.3%2120 pcs @ 12s

Quality (Q)2095 Good

98.8%Scrap: 25 pcs

Adjust production shift parameters below to test real-time OEE recalculation.

Live Auto-Calculate Active

Planned Shift Time (Min)Standard 8h shift = 480 minutes

Unplanned Breakdown Stoppage (Min)Loss #1: Die jam, loose clamp, drive trip

Setup & Mold Changeover (Min)Loss #2: Dimensional tuning & warmup

Ideal Nameplate Cycle Time (Sec)Nameplate design speed: 12.0s = 5 pcs/min

Total Pieces Produced (Pcs)Gross count exiting downstream cutter

Scrap & Defective Pieces (Pcs)Loss #5 & #6: Purge scrap + wall variation

01 / BROWSER SANDBOX

Risk-Free Self-Exploration

Adjust cycle times, breakdown durations, and scrap counts in real-time. Zero sign-up, zero installation; runs in local browser memory.

02 / CALCULATION INTEGRITY

Standard ISO 22400-2 Formulas

Planned Time (480m) = Productive Run + Breakdown + Setup + Speed Drag + Scrap. Consistent math across shifts to eliminate spreadsheet arguments.

03 / NEXT STEP

14-Day Plant Pilot Onsite

Deploy on 1 critical extrusion bottleneck line. We configure plant reason codes, onboard shift supervisors, and deliver executive baseline audit reports.